ISSN: 0354-7965; eISSN: 3042-3163; UDC: 621.791; DOI: 10.65156

Proceedings of the 34th International Conference WELDING 2026, pp. 181-190


Laser wire-based additive manufacturing of metal parts: an overview

Srđan Samardžić1, a, Sebastian Baloš2, b, Aleksija Đurić1, c, Milan Rackov2, d

  • 1Univerzitet u Istočnom Sarajevu, Mašinski fakultet, Vuka Karadžića 30, 71123 Istočno Sarajevo, Republika Srpska, Bosna i Hercegovina
  • 2Univerzitet u Novom Sadu, Fakultet tehničkih nauka, Trg Dositeja Obradovića 6, 21102 Novi Sad, Srbija

  • Emailasrdjan.samardzic@ues.rs.ba
  • ORCID iDa0009-0003-4096-7523
  • ORCID iDb0000-0002-3828-8500
  • ORCID iDc0000-0002-0251-6364
  • ORCID iDd0000-0003-4956-5849
  • DOI: 10.65156/wws.sjdp.si.020
  • Article Type: Original scientific paper
  • Language: Serbian/English
  • Received: March 2026
  • Accepted: June 2026

Abstract

Wire Laser Additive Manufacturing (WLAM) is a deposition technology that uses a focused source of activation energy and belongs to the group of Direct Energy Deposition (DED) processes. It is an advanced additive manufacturing method for metal parts, in which a metal wire is melted by a laser beam and deposited layer by layer along a pre-programmed path. This review covers key thematic areas: optimisation of process parameters, analysis of microstructure and mechanical properties for dominant materials, and advanced process monitoring systems. Synthesising the conclusions shows that control of heat input, active cooling, and the development of specific wire materials are the key directions for the further industrialisation of this technology.


Keywords

laser wire additive manufacturing, process parameters, mechanical properties, process monitoring


References

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Open Access and Licensing

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